Our consulting services assist our customers to improve process performance by increasing process stability, reducing product variability, and increasing process efficiency.
Process Control surveys improve control system performance by identifying and correcting control loop performance problems. The survey tasks include measuring process and product variability, identifying control loop health problems, retuning control loops where appropriate, evaluating control strategy design and identifying process design problems that are degrading control performance. The benefits include improved product quality, increased production rates and reduced operating costs.
Time Series Analysis software provides a powerful analytical basis for characterizing process variability, investigating process relationships and judging control loop performance. The most important tools are trend plots, power spectrum plots, cross correlation plots. Often, time series analysis of process data provides important clues about the source(s) of process and product variability.
Our data analysis service includes data collection recommendations, analyzing the collected data and preparing a report with conclusions and recommendations.
Developing a successful control strategy requires a strong understanding of the process objectives, the operating modes, process and control fundamentals and instrumentation. Accordingly, the development team should be multidisciplinary. A process control specialist is usually best equipped to lead the effort but there needs to be plenty of input from the process engineering, instrumentation and operations groups.
Omni Process Solutions has extensive experience in developing best practice control strategies for our clients in the pulp and paper
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